To meet the modular needs of the Biotech, Pharmaceutical, Food and Cosmetic industries Turn-Key Modular Systems offers Customized process systems that are engineered, manufactured and tested in our facility to provide a “speed to market” advantage for our clients. Each system is designed to meet or exceed the regularity conditions that govern the Life science, Food and Cosmetic industries including cGMP requirements for compliance agencies such as the FDA, as well as the evolving BPE standards.
Because the systems are fabricated in a factory environment we can manage and control the quality of manufacturing by utilizing our experienced craftsmen. We ensure that a safe workplace is maintained where we meet our client’s expectations for schedule and cost. Once manufacturing has been completed, we test the systems using FAT protocols developed to help save valuable site validation and site installation time and cost. Our experience in dealing with the logistics of both small and large modular systems help us transport them to your construction site in a safe and timely manner.
Whether you have a small project or a green field site, we can assist you to develop a cost effective modular approach, positively impacting your schedule.
Applications that require a custom process and engineering solutions,
- Fermentation and Bioreactor Trains as integrated process modules
- Chromatography, Filtration and purification modules
- Biowaste Hold, Kill and Neutralization
- Media Hold/Media Prep
- Buffer Hold/Buffer Prep
- Formulation and compounding systems
- Mixing modules
- Harvest Storage
- Central CIP and Chemical Feed
- WFI and Purified Water pumping, heating
- Cooling and distribution modules
- Process Utility and Pipe rack Modules Water and utility process modules
Turn-Key Modular Systems’ custom modules are configured to suit our client’s requirements while maximizing the modular approach. Our experience with design, fabrication and installation of process modules helps us to ensure that our systems include compact design features that afford trouble-free access for service and maintenance. Components and controls for the systems are located within the module and system utilities are incorporated for single point field tie-ins.
Our expertise providing turnkey solutions can begin at conceptual engineering and develop through detail design, fabrication, testing, installation and start-up. Our designs have ranged from small single process modules through complex integrated systems that contain process vessels and process piping with facility lighting, sprinkler piping, mezzanine level platforms with finished flooring, electrical and controls.